Io Aircraft - Grphene 3D Printing Technologies

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Graphene 3D Printing Technologies

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3d Printing Graphene, Utilizes CVD Based Graphene Dust

The dust is injected into the hopper, then is delivered to the surface structure, fusing the graphene dust particles together to form a solid structure.

How this is conducted is proprietary, but the dust interlocks at the atomic scale to form a single bonded structure that retains is full tensile strength of 2,000,000 psi, which is 33X stronger then titanium.

No additives or other materials are used in this process, which results 0.005 LBS weight per cubic foot of volume.

By Comparison

Steel weighs 489 LBS per cubic foot
Titanium weighs 283 LBS per cubic foot of volume
Aluminum weighs 168.48 LBS per cubic foot of volume

What this results in, is structures of any type that are not even 1% the total weight if they were produced using steel or titanium, but several hundred times stronger.

Furthermore, 3D Printing Graphene, the speed is many times compared to additive manufacturing or plastics. Producing a plastic part using an over the counter 3D printer, could take many hours or even days. By comparison, 3D printing using graphene is apx 500-1,500% increased speed depending on structure and composition, rapidly decreasing production time. Even compared to metal 3D printing.

Example Printer Configuration utilizing our Graphene 3D Printing Technology

All technology is scalable from desktop capabilities through industrial scale for very large structures.

This design is a mid size multi print head system designed around 3d printing anything from car parts, industrial hardware, through aerospace components.

The large format multi head system is meant for larger printing through Graphene 3D printing entire airframes as seen here.

The much larger multi head Graphene 3D Printer, is meant to produce entire airframes from single engine propeller, fighter/attack aircraft, and even entire business jet fuselage as 1 single piece.

But additionally, this can be scaled up further through massive platforms that are 200-300ft width and 1,000+ft length which could result in 3D printing entire ships, and other massive structures.

The vertical printer as seen here, is designed around Graphene 3D printing entire rockets, as 1 piece, so the only components are the engines and hardware. By 3D printing rockets using Graphene, drastically reduces the weight many tons, while strengthen the rocket body to 33X stronger then pure titanium.

This type of vertical printing can also be adapted for vertical commercial construction, ie 3D printing buildings and skyscrapers, utilizing graphene, which results in structures that are several hundred times stronger then anything in existence, while the weight of the mass is only a fraction of the gross weight when finished. Any structure produced using graphene, becomes category 5 immune, and could survive magnitude 8-10 earthquakes easily. .

This same engineering principle, the vertical printer could be transitioned to horizontal to produce massive cylindrical structures horizontally as well.

This multi robotic arm Graphene 3D printing system is configured for a production setting, for high rate output. Each station has many robotic arms, each containing it's own 3D printing system. In a manufacturing environment, there could be dozens if not hundreds of stations for industrial scale manufacturing, ie transportation/automotive or similar manufacturing environments.

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Federal EIN: 88-0923907